EXPERIMENTAL INVESTIGATION AND ANALYSIS OF SURFACE ROUGHNESS PARAMETERS IN HARD TURNING OF AISI D2 STEEL USING COATED CARBIDE TOOLS
In the present work, hard turning of AISID2 Steel were carried out on CNC turning centre using TiCN coated carbide tools to investigate the effect of cutting parameters on surface roughness parameters (Ra, Rq, Rz) The statistical models were developed using the Taguchi method to find the effect of cutting parameters (speed, feed, and depth of cut) on surface roughness parameters. L9 orthogonal array is designed for the experiments and experiments were carried out for one, two and three passes to evaluate the optimum roughness value of the surface roughness parameters. It was observed from the results that the feed rate played an important role with surface parameters.
Godoy, Vitor Augusto A De, and Anselmo Eduardo Diniz. 2011. Turning of Interrupted and Continuous Hardened Steel Surfaces Using Ceramic and CBN Cutting Tools.” Journal of Materials Processing Tech. 211(6): 1014–25. http://dx.doi.org/10.1016/j.jmatprotec.2011.01.002.
Srithar, A., Palanikumar, K. and Durgaprasad, B. (2014) ‘Experimental Investigation and Surface roughness Analysis on Hard turning of AISI D2 Steel using Coated Carbide Insert’, Procedia Engineering. Elsevier B.V., 97, pp. 72–77. doi: 10.1016/j.proeng.2014.12.226.
Mallick, Rajashree, Ramanuj Kumar, Amlana Panda, and Ashok Kumar Sahoo. 2020. Performance Characteristics of Hardened AISI D2 Steel Turning : A Review.” Materials Today: Proceedings Tech.https://doi.org/10.1016/j.matpr.2020.02.565.
Maslov, a r. 2012. “Parameters of a treated surface heat-resistant alloys.” Springer science+business media new york55(6):37–40. https://doi.org/10.1007/s11018-012-0015-y
Patel, V. D. and Gandhi, A. H. (2019) ‘Analysis and modeling of surface roughness based on cutting parameters and tool nose radius in turning of AISI D2 steel using CBN tool’, Measurement. Elsevier Ltd, 138, pp. 34–38. doi: 10.1016/j.measurement.2019.01.077.
Dhananchezian, M, and K Rajkumar. 2020. “Comparative Study of Cutting Insert Wear and Roughness Parameter ( R a ) While Turning Nimonic 90 and Hastelloy C-276 by Coated Carbide Inserts.” ScienceDirect, Materials Today: Proceedings 22: 1409–16. https://doi.org/10.1016/j.matpr.2020.01.484.
Chen, Lei, Bruce L. Tai, Rahul G. Chaudhari, Xiao zhong Song, Albert J. Shih 2017. “Author ’ s Accepted Manuscript.” International Journal of Machine Tools and Manufacture. http://dx.doi.org/10.1016/j.ijmachtools.2017.03.003.
Machado, Á. R. and Diniz, A. E. (2017) ‘Tool wear analysis in the machining of hardened steels’. The International Journal of Advanced Manufacturing Technology. doi: 10.1007/s00170-017-0455-2.
Mgbemena et al. (2016) ‘Effect of turning parameters on metal removal and tool wear rates of AISI 1018 low carbon steel’, 35(4), pp. 847–854. http://dx.doi.org/10.4314/njt.v35i4.20
Butola, Ravi. 2017. “Effecton Surface Properties OF Mild SteelDuring Dry Turning & Wet Turning On Lathe.” Materials Today: Proceedings 4(8): 7892–7902. https://doi.org/10.1016/j.matpr.2017.07.125.
Tiwari, Prashant Kumar Prashant Kumar Tiwari, Ramanuj Kumar, Ashok Kumar Sahoo, Amlana Panda, Diptikanta Das, Soumikh Roy. 2020. Performance Evaluation of Coated Cermet Insert in Hard Turning.” Materials Today: Proceedings. https://doi.org/10.1016/j.matpr.2020.02.424.
Ranjan, S., Panda, A. and Dhupal, D. (2018) ‘Hard turning of AISI 4340 steel using coated carbide insert : Surface roughness , tool wear , chip morphology and cost estimation’, Materials Today: Proceedings. Elsevier Ltd, 5(2), pp. 6560–6569. doi: 10.1016/j.matpr.2017.11.311.
Rathod, K B, and D I Lalwani. 2017. “Experimental Investigation of Flank Wear and Surface Roughness during Hard Turning of AISI H11 Steel with CBN Tools.” 24(June): 171–81.
Shihab, S. K. (2013) ‘Application of Response Surface Methodology for Determining Cutting Forces in Hard Turning Using Castrol Coolant Advanced Materials Manufacturing & Characterization Application of Response Surface Methodology for Determining Cutting Forces in Hard Turning Using Castrol Coolant’, (September 2015). doi: 10.11127/ijammc.2013.02.006.
Pathak, A. D., Warghane, R. S. and Deokar, S. U. (2018) Optimization of cutting parameters in Dry Turning of AISI A2 Tool Steel using Carbide Tool by Taguchi Based Fuzzy Logics’, Materials Today: Proceedings. Elsevier Ltd, 5(2), pp. 5082–5090. doi: 10.1016/j.matpr.2017.12.087.
Amlana P, Ashok K S, Arun K R, Ramanuj K, Rabin K D 2018. Investigation of Flank Wear in Hard Turning of AISI 52100 Grade Steel Using Multilayer Coated Carbide and Mixed Ceramic Inserts.” Procedia Manufacturing20:365–71. https://doi.org/10.1016/j.promfg.2018.02.053.