GATING OPTIMIZATION AND CASTING SIMULATION FOR MW4 HUB ANTI BUILD-UP INVENTOR
Keywords:
Optimized gating system, Sound casting, Improve yield, Thermal simulationAbstract
Design of gating system in sand casting takes enormous attempt to obtain optimum design. It is costlier and time consuming. Proper gating system gives sound casting and also helps to provide heat in casting till it solidifies. Optimized gating system design give prevention towards the liquid to liquid shrinkage and liquid to solid shrinkage and it improve yield with optimum resources and man power. When new product comes in a foundry, it should carry out experiments to achieve sound casting design and implementation for maximum yield need attention. In this project it is proposed to develop MW4 HUB ANTI BUILD UP INVENTOR through optimized gating system. To reduce trial attempts for optimum gating system of a given product thermal simulation through E-Foundry is targeted. With the help of thermal simulation, scientific methodology and mathematical formula, design of component can be done which increase yield of casting. It gives assured design parameters which leads to directional solidification. In this project it is planned to design optimum gating system to obtain sound casting by thermal simulation of product with gating system.
Downloads
References
Haider Hussain, Khandwawala A I (2015), “Optimal design of two feeder system: simulation studies for techno economic feasibility” American Journal of Engineering Research, Vol.2, 314-321.
Achamyeleh A Kassie, Samuel B Assfaw and Maty (2103), “Minimization of Casting Defects” IOSR Journal of Engineering, Vol.3, 31-38.
Dayalan Gunasegaram (2009), “Identification of critical factors affecting shrinkage porosity in permanent mold casting using numerical simulations based on” Journal of Materials Processing Technology, Vol.1, 1208-1219.
Harshil Bhatt, Rakesh Barot, Kamlesh Bhatt, Hardik Beravala,, Jay Shah (2017), “Design optimization of feeding system and solidification simulation for cast iron” Proceedia Technology, Elsevier, Vol.14, 357-364.
Dukare N A, Metkar R M, Vidhate N A and Hiwase S D (2014), “Optimization of gating system using mould flow software: a review”, International Journal of Mechanical Engineering, Vol.4, 8-26.
Sandeep Singh , Lakhvindar Pal Singh and Gurudutt Sahni, (2016), “A review on optimization of gating system in metal casting”, International Journal of Research in Engineering & Technology, Vol.4, 21-26.
Swapnil A Ambekar and Jaju S B (2014), “A review on optimization of gating system for reducing defect”, International Journal of Engineering Research and General Science, Vol.2, 93-98 .
Ravi B, Creese R C and Ramesh D (2011), “Design for Casting - A New Paradigm for Preventing Potential Problems”, Transactions of the American Foundry Society, Vol.1, 1-11.
Himanshu Khandelwal and Ravi B (2015), “3D Printing Enabled Rapid Manufacture of Metal Parts at Low Cost”, 63rd Indian Foundry Congress, Noida, Vol.1, 1-9.
Ravi B (2014), “E-Foundry: Free Online Learning Resources in Casting Design and Simulation”, 71st World Foundry Congress, Bilbao, Spain, Vol.1.
Mohamed Ibrahim Shukri and Adil Mohamed Elbasheer (2006), “An expert system for designing gates and risers for small and medium size casting”, Sudan Engineering Society Journal, Vol.2, 39-47.
Choudhari C M, Nikhil S Dalal, Akshay P Ghude, Pratik P Sankhe and Ashutosh M Dhot (2013), “Design and analysis of riser for sand casting”, International Journal of Students Research in Technology & Management, Vol.1, 176-191.
Mohamad Riyaz and Prasad U Raikar (2015), “Yield Improvement of Cast Part Using Computer Aided Casting Simulation”, International Research Journal of Engineering and Technology, Vol.2, 858-862.
Manikanda Prasath K (2014), “Optimal Riser Design in Sand Casting Process Using Genetic Algorithm”, International Journal of Scientific & Engineering Research, Vol. 5, 371-374.