SOME INVESTIGATIONS ON SUPER PLASTIC FORMING OF MAGNESIUM ALLOYS IN CYLINDRICAL DIES

Authors

  • Anjaiah Madarapu Department of Mechanical Engineering, GNI, Hyderabad, India
  • Abhijith Dutta Defence Metallurgical Research Laboratory, Sc.G, (Retd), India
  • Manzoor Hussain M Department of Mechanical Engineering, JNTUH, Hyderabad, India
  • Kandasamy J Department of Mechanical Engineering, MVSREC, Nadergul, India

Keywords:

SPF, FE Simulations, Simple and Complex parts

Abstract

Finite Element (FE) simulations are used to predict Superplastic Forming (SPF) of AZ31B magnesium sheet into both simple and complex part geometries (cylindrical shapes with and without protrusions). The FE simulations performed in MARC are shown, through comparisons with formed parts, to make useful predictions of the SPF process. The thickness variations of the manufactured components are found to have close agreement with the FE results.

Downloads

Download data is not yet available.

References

Hori S and Tokizane M (1991), “Superplasticity in Advanced Materials”, The Japan Society of Research on Superplasticity, Osaka, Japan.

Namas Chandra (2002), “Constitutive Behavior of Superplastic Materials” International Journal of Non-Linear Mechanics, Vol. 37, 461-484.

Davies G J (1970), ”Superplasticity: A Review”, Journal of Material Science, Vol. 5, 1091-1102.

Ghosh A K and Hamilton C H (1982), “Influence of Material properties and microstructure on Superplastic forming” Metallurgical Transactions A, 733-745.

Carrino L and Giuliano G (2003), “A posteriori optimisation of the forming pressure in superplastic forming processes by the finite element method”, Finite Elements in Analysis and Design, Vol. 39(11), 1083–1093.

Abhijit Dutta, Amita K Mukherjee (1992), “Superplastic forming: an analytical approach” Materials Science and Engineering A, 9-13.

Hambli R and Kobi S (2002), “Optimization of superplastic forming using the finite element method” IEEE.

Li G Y, Tan M J and Liew K M (2004), “Three dimensional modeling and simulating of superplastic forming” Journal of Materials Processing Technology, Vol. 150, 76-83.

Chong-yang G A O and Fang You Tong (2005), “Investigation on the factors influencing the thickness distribution of superplastic formed components” Journal of Zhejiang University Science 6A (7), 711-715.

Mohammad A Nazzal et al. (2005), “Finite Element Simulation of Superplastic Forming using a Microstructure Based Constitutive Model” ABAQUS Users Conference.

Filice L et al. (2010), “FE simulation and experimental considerations on Ti alloy superplastic forming for aerospace applications”, International Journal for Material Forum, 41-46.

Tang L M et al. (2007), “Comparative Study of Element Formulation on Simulation of Superplastic Forming”, Materials Science Forum Vols. 551-552, 281-286.

Enikeev F U (1997), “Strain rate sensitivity index m:definition, determination, narrowness”, Materials science forum, Vol. 243-245, 77-82.

Ravindra Reddy P V R (2012), “A Review on Finite Element Simulations in Metal Forming”, International Journal of Modern Engineering Research Vol.2(4), 2326-2330.

Yogesha B and Bhattacharya S S (2004), “Superplstic forming of Ti-Al-Mn alloy”, International Symposium of Research Students on Materials Science and Engineering.

Zienkiewicz O C and Taylor R L (2000), “The Finite Element Method”, Vol. 1&2, 5th Edition, Butterworth-Heinemann.

Hori S, Tokizane M et al. (1997) “Superplasticity in Advanced Materials”, the Japan Society of Research on Superplasticity, Osaka, Japan.

Swale B, Pizzingrilli M and McCullagh E (2010), “Superplastic Forming – Cost Effective, Key Engineering” Materials Vol. 433, 41-47.

Reddy S R, Bapari S, Bhattacharjee P P and Chokshi A H, “Superplastic-like flow in a fine-grained equiatomic CoCrFeMnNi high-entropy Alloy”, Materials Research Letters.

Farghalli A Mohamed (2011), “Micrograin Superplasticity: Characteristics and Utilization”, Materials, Vol. 4, 1194-1223, doi:10.3390/ma4071194.

Qu F S, Lu Z, Xing F and Zhang K F (2012), “Study on laser beam welding/superplastic forming technology of multi-sheet cylinder sandwich structure for Inconel718 superalloy with ultra-fine grains”, Materials and Design, Vol. 39, 151–161.

Jun Liu, Ming-Jen Tan, Anders E W Jarfors, Samuel C V Lim, Kai-Soon Fong, Sylvie Castagne (2012), “Greener manufacturing: Superplastic-like forming”, ECO-MATES2011 IOP Publishing, Journal of Physics: Conference Series, Vol. 379, 012034.

Zhang Datong, Chai Fang and Li Yuanyuan, “High strain rate superplasticity of a fine-grained AZ91Magnesium alloy prepared by friction stir processing”, The 8th Pacific Rim International Congress on Advanced Materials and Processing, 1065 – 1072.

Adnan I O Zaid and Mohammad M Al-Tamimi (2013), “Cavity closure during compression between semi-closed dies using superplastic tin-lead alloy”, International Symposium on Advanced Materials.

Kashyap B P, “Overview: Experimental Constitutive Relationship for High Temperature Deformation and the Effect of Concurrent Microstructure Evolution”, Indian Institute of Metals, DOI 10.1007/s12666-015-0751-1.

Kumaresan G and Jothilingam A (2016), “Experimental and FE simulation validation of sheet thickness optimization in superplastic forming of Al alloy”, Journal of Mechanical Science and Technology, Vol. 30 (7), 3295-3300.

Kishchik A, Mikhaylovskaya A V, Levchenko V S and Portnoy V K (2017), “Formation of Microstructure and the Superplasticity of Al–Mg-Based Alloys, ISSN 0031-918X, Physics of Metals and Metallography”, Pleiades Publishing, Vol. 118(1), 96–103.

Downloads

Published

2017-06-01

Issue

Section

Articles

How to Cite

[1]
“SOME INVESTIGATIONS ON SUPER PLASTIC FORMING OF MAGNESIUM ALLOYS IN CYLINDRICAL DIES”, JME, vol. 12, no. 2, pp. 108–113, Jun. 2017, Accessed: Nov. 21, 2024. [Online]. Available: https://smenec.org/index.php/1/article/view/164

Similar Articles

1-10 of 192

You may also start an advanced similarity search for this article.