OPTIMIZATION TECHNIQUES OF TURNING PARAMETERS OF IN-SITU METAL MATRIX COMPOSITE FOR SURFACE ROUGHNESS USING TAGUCHI METHOD
Keywords:
In-situ composites, surface roughness, L27 (313) orthogonal arrayAbstract
In-situ metal matrix composites have a potential for structural applications because of the presence of fine, small size and uniform distribution of reinforcements. An in-situ synthesized reinforcement particle yields better interface strength between the matrix and reinforcement than the composites fabricated by ex-situ technology. As a result, the mechanical properties, such as strength, stiffness and creep resistance are improved. The objective of the paper is to analyze the influence of machining parameters on surface roughness in turning of in-situ metal matrix composite using taguchi method. The experiments are carried out by using L27 (313) orthogonal array. Analysis of variance (ANOVA) is carried out to identify significant machining parameter affecting the surface roughness. The result indicates that cutting speed is more significant parameter than others. In order to correlate process parameters and measured surface roughness, a mathematical model has been developed by regression analysis.
Downloads
References
Cui,C.,Shen,Y. and Meng,F. (2000), “Review on fabrication methods of in-situ metal matrix composites”, Journal of Material Science Technology ,Vol.16, 619-626.
Zhang E, Zeng S, Yang B and Li Q (1998), “Microstructure and mechanical properties of in-situ Al-Cu/TiC composites”, Journal of Material Science Technology, Vol.14, 255- 258.
Jayant A and Kumar V (2008), “Prediction of surface roughness in CNC turning operation using taguchi design of experiments”, Journal of Institution of Engineers (India), Vol. 88, 19-25.
Mukherjee I and Ray P K (2006), “A review of optimization techniques in metal cutting process”, Computers and Industrial Engineering, Vol.50, 15-34.
Davim P J (2003), “Study of drilling metal-matrix composite based on the taguchi techniques”, Journal of Materials Processing Technology, Vol.132, 250-254.
Manna A and Bhattacharyya B (2006), “Taguchi method based optimization of cutting tool flank wear during turning of PR-Al/20vol.% SiC-MMC”, International Journal of Machining and Machinability of Materials, Vol.1, No. 4, 488-499.
Zhang J Z, Chenb J C and Kirby D E (2007), “Surface roughness optimization in an end-milling operation using the Taguchi design method”, Journal of Materials Processing Technology,Vol.184, 233-239.
Shetty R, Pai R and Rao S S (2009), “Experimental studies on turning of discontinuously reinforced aluminum composites under dry, oil, water emulsion and steam lubricated conditions using taguchi’s technique”, G.U. Journal of Science, Vol.22, No.1, 21-32.
Naveen Sait A, Aravindan S and Haq A N (2009), “Influence of machining parameters on surface roughness of GFRP pipes”, Advances in Production Engineering and Management, Vol.4, 47-58.
Palanikumar K, Karthikeyan R (2006), “Optimal Machining Conditions For Turning Of Particulate Metal Matrix Composites Using Taguchi And Response Surface Methodologies”, Machining Science and Technology, Vol.10 (4), 417 – 433.
Mahamani A, Prabahakaran B, Naveen R C, Manikandan S and Rajasekarn S (2010) “Fabrication and characterization of Al-ZrB2 metal matrix composite fabricated by in-situ route”, Proceedings of National conference of Innovatitive technologies in mechanical engineering, 45-49, Muthayammal college of engineering, Tamilnadu, India.