Design and Thermal Analysis of Brake Rotor with Different Materials

Authors

  • Sugunarani S Department of Mechanical Engineering, A. C. Government College of Engineering and Technology, Karaikudi, Tamil Nadu- 630004, India
  • Santhosh V Department of Mechanical Engineering, A. C. Government College of Engineering and Technology, Karaikudi, Tamil Nadu- 630004, India

DOI:

https://doi.org/10.37255/jme.v15i2pp44-49

Keywords:

Disc Brake, Brake pad, FEA, COMSOL Multiphysics

Abstract

This work deals with the analysis of heat generation and dissipation in the disc brake of a car during braking and the following release period by using computer-aided engineering software for three different materials of the rotor disc and brake pad. The objective of this work is to analyze the temperature distribution of rotor disc during operation using COMSOL Multiphysics. The work uses the finite element analysis techniques to calculate and predict the temperature distribution on the brake disc and to identify the critical temperature of the brake rotor disc. Conduction, convection and radiation of heat transfer have been analyzed. The results obtained from the analysis indicates that different material on the same retardation of the car during braking shows different temperature distribution. A comparative study was made between grey cast iron (GCI), Aluminium Metal Matrix Composite (AMMC), Alloy steel materials are used for brake disc and the best material for making brake disc based on the rate of heat dissipation have been suggested.

Downloads

Download data is not yet available.

References

Jian Q and Shui Y, (2017) “Numerical and experimental analysis of transient temperature field of ventilated disc brake under the condition of hard braking,” Int. J. Therm. Sci., vol. 122: 115–123.

Kharate N K and Chaudhari S S, (2018) “Effect of Material Properties on Disc Brake Squeal and Performance Using FEM and EMA Approach.,” Mater. Today Proc., vol. 5, no. 2: 4986–4994.

Shiva Shanker P, (2018) “A review on properties of conventional and metal matrix composite materials in manufacturing of disc brake,” Mater. Today Proc., vol. 5, no. 2: 5864–5869.

Yevtushenko A A and Grzes P, (2015) “3D FE model of frictional heating and wear with a mutual influence of the sliding velocity and temperature in a disc brake,” Int. Commun. Heat Mass Transf., vol. 62: 37–44.

Agbeleye A A, Esezobor D E, Balogun S A, Agunsoye, J. Solis J O, and Neville A, (2020) “Tribological properties of aluminium-clay composites for brake disc rotor applications,” J. King Saud Univ. - Sci., vol. 32, no. 1: 21– 28, 2020.

Kakandar E, Roy R, and Mehnen J, (2017) “A Simulation Based Approach to Model Design Influence on the Fatigue Life of a Vented Brake Disc,” Procedia CIRP, vol. 59, no. TESConf 2016: 41–46.

Weidauer T and Willner K, (2020) “Numerical treatment of frictional contact in ALE formulation for disc brake assemblies,” Mech. Syst. Signal Process., vol. 145: 106916

Jian Q, Wang L, and Shui Y, (2018) “Thermal analysis of ventilated brake disc based on heat transfer enhancement of heat pipe,” Int. J. Therm. Sci., vol. 155: 106356.

Akama M and Kimata T, (2020) “Numerical simulation model for the competition between short crack propagation and wear in the wheel tread,” Wear, vol. 448–449.

Ricciardi V, (2020) “A novel semi-empirical dynamic brake model for automotive applications,” Tribol. Int., vol. 146, no. November 2019: 106223

Gupta R, Sharma S, Nanda T and Pandey O P, (2020) “Wear studies of hybrid AMCs reinforced with naturally occurring sillimanite and rutile ceramic particles for brake-rotor applications,” Ceram. Int., vol. 46: 16849– 16859.

Da Silva S A M and Kallon D V V, (2019) “FEA on different disc brake rotors,” Procedia Manuf., vol. 35: 181–186.

Venugopal S and Karikalan L, (2020) “A review paper on aluminium-alumina arrangement of composite materials in automotive brakes,” Mater. Today Proc., vol. 21: 320–323.

Vinoth Babu K, Marichamy S, Ganesan P, Madan D, Uthayakumar M, and Rajan T P D, (2020) “Processing of functionally graded aluminum composite brake disc and machining parameters optimization,” Mater. Today Proc., vol. 21: 563–567.

Nong X D, Jiang Y L, Fang M, Yu L and Liu C Y, (2017) “Numerical analysis of novel SiC3D/Al alloy cocontinuous composites ventilated brake disc,” Int. J. Heat Mass Transf., vol. 108: 1374–1382.

Karan Dhir D, (2018) “Thermo-mechanical performance of automotive disc brakes,” Mater. Today Proc., vol. 5: 1864–1871.

Downloads

Published

2020-06-01

Issue

Section

Articles

How to Cite

[1]
“Design and Thermal Analysis of Brake Rotor with Different Materials”, JME, vol. 15, no. 2, pp. 044–049, Jun. 2020, doi: 10.37255/jme.v15i2pp44-49.

Similar Articles

1-10 of 66

You may also start an advanced similarity search for this article.