ANALYSIS ON MACHINABILITY OF GFRP COMPOSITE MATERIALS USING TURNING PROCESSES

Authors

  • Rajmohan D Department of Mechanical Engineering, AS-SALAM College of Engineering and Technology, Thanjavur, Tamilnadu-612102, India

DOI:

https://doi.org/10.37255/jme.v16i4pp127-134

Keywords:

GFRP, PCD, Ceramic inserts, ANOVA

Abstract

Glass fibre reinforced polymer (GFRP) composite materials replace traditional engineering materials due to their properties. Accordingly, the need for accurate machining of composites has increased enormously. The advantages include high strength to weight ratio, high fracture toughness and excellent corrosion and thermal resistance. Even though the moulding process may produce GFRP parts, they require further machining to facilitate dimensional control for easy assembly and control of surface quality for functional aspects. The material removal mechanism is different from that of machining single-phase materials, such as metals. GFRP are extremely abrasive when machined. Thus, selecting the cutting tool and the cutting parameters is very important in the machining process. The machinability in turning operations of glass fiber reinforced plastics (GFRP) will be investigated by the super-hard cutting tool (PCD and Ceramic Inserts). A plan of experiments will be performed on controlled machining with cutting parameters prefixed in the workpiece.

Downloads

Download data is not yet available.

References

Aravindan S, Naveen sait A and Noorulhaq(2007) ,‘A Machinabilty study of GFRP pipes using statistical technique’. International journal of Manufacturing Technology Vol 70-007-1055-3.

Bernardos PG, Vosniakos GC. Predicting surface roughness in machining: a review. Int J Mach Tools Manuf 2003; 43:833–44.

Chung-Shin Chang (2006), “turning of GFRP materials with chamfered main cutting edge carbide tools”,International journal of material processing technology Vol 180 pp 117-129.

Davim JP, Reis P, Conceic¸a˜oAnto´nio C. Experimental study of drilling glass fiber reinforced plastics (GFRP) manufactured by hand lay-up. Compos SciTechnol 2004; 84:289–97.

Davim JP, Reis P, Lapa V, Anto´nio C. Machinability study on polyetheretherketone (PEEK) unreinforced and reinforced (GF30) for applications in structural components. Compos Struct 2003; 62:67–73.

Davim JP, Reis P. Machinability study on composite (polyetheretherketone reinforced wit 30% glass fibre-PEEK GF 30) using polycrystalline diamond (PCD) and cemented carbide (K20) tools. Int J AdvManufTechnol 2004; 23:412–8.

Davim JP. Diamond tool performance in machining metal–matrix composites. J Mater Process Technol 2002; 128:100–5.

El-Sonbaty, Khashaba UA, Machaly T. Factors affecting the machinability of GFR/epoxy composites. Comp Struck 2004; 63:329–38.

Groover MP. Fundamentals of modern manufacturing materials, process and systems. Prentice Hall International Editions; 1996. pp. 637–39.

Palanikumar K and JauloDavim J (2006), ‘Mathematical model to predict tool wear on the machining of GFRP composites’. International journal of material and design Vol 28 pp 2008-2014.

Palani Kumar K, Sathyabama Institute (2006), ‘Modeling and analysis for surface roughness in machining GFRP using response surface methodology’. International journal of material and design Vol 28 pp 2611-2618.

Rahman M, Ramakrishna S, Prakash JRS, Tan DCG. Machinability study of carbon fiber reinforced composite. Mater Process Technol1999;89–90:292–7.

Downloads

Published

2022-02-11

How to Cite

[1]
“ANALYSIS ON MACHINABILITY OF GFRP COMPOSITE MATERIALS USING TURNING PROCESSES”, JME, vol. 16, no. 4, pp. 127–134, Feb. 2022, doi: 10.37255/jme.v16i4pp127-134.

Similar Articles

1-10 of 62

You may also start an advanced similarity search for this article.