INFLUENCE OF TOOL ROTATIONAL SPEED ON MECHANICAL AND MICROSTRUCTURAL PROPERTIS OF FRICTION STIR WELDING OF HIGH STRENGTH LOW ALLOY STEEL JOINTS

Authors

  • S. RAGU NATHAN Centre for Materials Joining and Research (CEMAJOR), Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar – 608 002, Tamil Nadu, India.
  • S. MALARVIZHI Centre for Materials Joining and Research (CEMAJOR), Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar – 608 002, Tamil Nadu, India.
  • V. BALASUBRAMANIAN Centre for Materials Joining and Research (CEMAJOR), Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar – 608 002, Tamil Nadu, India.

Keywords:

Friction stir welding, HSLA steel, Tool rotational speed, Microstructure, Tensile properties

Abstract

Naval grade high strength low alloy (HSLA) steel plates were welded using friction stir welding (FSW) process with five different tool rotational speeds varying from 500 rpm to 700 rpm to study the effect of tool rotational speed on FSW joint characteristics. Microstructural characteristics of the weld joints were analyzed using optical microscopy (OM). Of the five tool rotational speed, the tool rotational speed of 600 rpm yielded defect free sound joint with acceptable impact toughness properties. Tensile strength and hardness of the stir zone are higher (overmatched) compared to that of the base metal due to the formation of finer grains with high dislocation density caused by the stirring action of the rotating tool.

Downloads

Download data is not yet available.

References

Hidetoshi Fujii Ling Cui Nobuhiro Tsuji Masakatsu Maeda Kazuhiro Nakata and Kiyoshi Nogi (2006), “Friction Stir Welding of Carbon Steels”, Materials Science and Engineering A, Vol. 429, 50-57.

Magudeeswaran G Balasubramanian V Madhusudhan Reddy G and Balasubramaian T S (2008), “Effect of welding processes and consumables on tensile and impact properties of high strength quenched and tempered steel joints”, Journal of Iron and Steel Research, International, Vol. 15(6), 87-94.

Lambert A Drillet J Gourgues A F Stuel T and Pineau A (2000), “Microstructure of martensite – austenite constituents in heat affected zones of high strength low alloy steel welds in relation to toughness properties”, Science and Technology of Welding and Joining, Vol. 5(3), 168-73.

Konkol P K and Mruczek M F (2001), “Comparisons of friction stir weldments and submerged arc weldments in HSLA-65 steel”, The Welding Journal, Vol. 89, 187-96.

Thompson B and Babu S S (2010), “Tool degradation characterization in the friction stir welding of hard metals”, The Welding Journal, Vol. 89, 256-61.

Park S H C Sato Y S and Kokawa H (2009), “Carbide formation induced by PCBN tool wear in friction-stir welded stainless”, Metallurgical and Materials Transaction A, Vol. 40(A), 625-36.

Lakshminarayanan A K and Balasubramanian V (2010), “An assessment of microstructure, hardness, tensile and impact strength of friction stir welded ferritic stainless steel joints”, Materials and Design, Vol. 31, 4592-600.

Gan W Li Z T and Khurana S (2007), “Tool materials selection for friction stir welding of L80 steel”, Science and Technology of Welding and Joining, Vol. 12, 610-13.

Ragu Nathan S Balasubramanian V Malarvizhi S and Rao A G (2016), “An investigations on metallurgical characteristics of tungsten based tool materials used in friction stir welding of naval grade high strength low alloy steels”, International Journal of Refractory Materials and Hard Metals, Vol. 56, 18-26.

Galvao I Leal R M and Loureiro A (2013), “Influence of tool shoulder geometry on properties of friction stir welds thin copper sheets”, Journal of Materials Processing Technology, Vol. 213, 129-35.

Lakshminarayanan A K and Balasubramanian V (2011), “Understanding the parameters controlling friction stir welding of AISI 409M ferritic stainless steel”, Metallurgical and Materials International, Vol.17, 969-81.

Zhou L Liu H J and Liu Q W (2010), “Effect of rotation speed on microstructure and mechanical properties of Ti–6Al–4V friction stir welded joints”, Materials and Design, Vol. 31, 2631–646.

Ghosh A Das S Chatterjee S and Ramchandra Rao P (2006), “Effect of cooling rate on structure and properties of an ultra-low carbon HSLA-100 grade steel”, Materials Characterization, Vol. 56, 59-65.

Mehmet Burak Bilgin and Cemal Meran (2012), “The effect of tool rotational and traverse speed on friction stir weld ability of AISI 430 ferrite stainless steels”, Materials and Design, Vol. 33, 376–83.

Ragu Nathan S, Balasubramanian V Malarvizhi S and Rao A G (2016), “Effect of D/Tp ratio on stir zone characteristics of friction stir welded high strength low alloy (HSLA) steel plates”, Journal of Materials: Design and Application, 1-12.

Wan X L Wei R and Wu (2010), “Effect of acicular ferrite formation on grain refinement in the coarse-grained region of heat affected zone”, Materials Characterization, Vol. 61, 726-31.

Lienert T J Stellwag W L Grimmett B B and Warke R W (2003), “Friction stir welding studies on mild steel”, The Welding Journal, Vol. 89, 1-9.

Hakan Aydin and Tracy W (2013), “Nelson Microstructure and mechanical properties of hard zone in friction stir welded X80 pipeline steel relative to different heat input”, Materials Science & Engineering A, Vol. 586, 313–22.

Show B K Veerababu R Balamuralikrishnan R and Malakondaiah G (2010), “Effect of vanadium and titanium modification on the microstructure and mechanical properties of microalloyed HSLA steel”, Material Science and Engineering A, Vol. 527, 1595-604.

Brown I H (2006), “The role of microsegregation in centerline cold cracking of high strength low alloy steel weldments”, Scripta Materialia, Vol. 54, 489 –92.

Downloads

Published

2016-09-01

How to Cite

[1]
“INFLUENCE OF TOOL ROTATIONAL SPEED ON MECHANICAL AND MICROSTRUCTURAL PROPERTIS OF FRICTION STIR WELDING OF HIGH STRENGTH LOW ALLOY STEEL JOINTS”, JME, vol. 11, no. 3, pp. 141–146, Sep. 2016, Accessed: Nov. 21, 2024. [Online]. Available: https://smenec.org/index.php/1/article/view/207

Similar Articles

1-10 of 421

You may also start an advanced similarity search for this article.