A REVIEW ON RESEARCH WORK IN ELECTRICAL DISCHARGE MACHINING

Authors

  • Bhaskar Chandra Department of Mechanical Engineering, IPEC, Ghaziabad, Utter Pradesh-201002, India
  • Jatinder Kumar Department of Mechanical Engineering, NIT Kurukshetra, Haryana-136119, India
  • Hari Singh Department of Mechanical Engineering, NIT Kurukshetra, Haryana-136119, India

Keywords:

Die Sinking EDM, Wire EDM, Hybrid EDM, Powder Mixed EDM , Micro EDM

Abstract

Electrical discharge machining (EDM) is a well-established machining option for manufacturing geometrically complex or hard material parts that are extremely difficult-to-machine by conventional machining processes. Despite a range of different approaches, this new research shares the same objectives of achieving more efficient metal removal coupled with a reduction in tool wear and improved surface quality. This paper reviews the research work carried out from the inception to the development of electrical discharge machining (EDM) within the past decade. It reports on the EDM research relating to improving performance measures, optimizing the process variables using ANN, fuzzy logic, etc, monitoring and control the sparking process, simplifying the electrode design and manufacture, machining of ceramics, hybrid machining and effect on surface quality . This paper also reviews the work related to emerging areas of research in electrical discharge machining (EDM) such as micro EDM, dry EDM, powder mixed EDM and parameter optimization of EDM and  the recent work going on machining of composites with electrical discharge machining

Downloads

Download data is not yet available.

References

Pandey and Shankar (2010), “Current Research Trends in Variants in EDM”, International Journal of Engineering Science and Technology, Vol. 3, 2172-2192.

Shruti Mehta, Avadhoot rajurkar and Jignesh chauhan (2010), “Current Research Trends in Variants in EDM”, International Journal of Engineering Science and Technology, Vol. 3, 2172-2192.

Gunawan, Mahardika Y S, Wang and Mitsui, (2009), “Effect of Micro-Powder Suspension and Ultrasonic Vibration of Dielectric Fluid in Micro-EDM Processes-Taguchi Approach”, International Journal of Machine Tools and Manufacture, Vol. 49, 12-13, 1035-1041.

Ho K H and Newman S T (2003), “State of Art Electrical Discharge Machining”, International Journal of Machine Tools and Manufacture, Vol. 43, 1287-1300.

Ho K H and Newman S T Rahimifard S and Allen R D (2004), “State of Art in Wire Electrical Discharge Machining”, International Journal of Machine Tools and Manufacture, Vol. 44, 1247-1259.

Norliana Mohd. Abbas, Darius G Solomon and Md. Fuad Bahari (2007), “ A Review on Current Research Trends in Electrical Discharge Machining”, International Journal of Machine Tools and Manufacture, Vol. 47, 1214-1228.

Kuldeep Ojha and Singh K K (2010), “MRR Improvement in Sinking Electrical Discharge Machining- A Review”, Journal of Minerals & Materials Characterization & Engineering, Vol. 9, 709-739.

Garg R K, Singh K K, Anish Sachdeva, Vishal S Sharma, Kuldeep Ojha and Sharanjit Singh (2010), “Review of Research Work in Sinking EDM and WEDM on Metal Matrix Composite”, International Journal of Advanced Manufacturing Technology, Vol. 50, 611-624.

Lee H T, Tai T Y (2003), “Relationship between EDM Parameters and Surface Crack Formation”, Journal of Materials Processing Technology, Vol. 142, 676-683.

Ponappa K, Aravindan S, Rao P V, Ramkumar J and Gupta M (2010), “The Effect of Process Parameters on Machining of Magnesium Nano Alumina Composites Through EDM”, International Journal of Advanced Manufacturing Technology, Vol. 46, 1035-1042.

Simul Banerjee, Debasish Mahapatro and Shishir Dubey (2009), “Some Study on Electrical Discharge Machining of (WC+TiC+ TaC/ NbC- Co) Cemented Carbide”, International Journal of Advanced Manufacturing Technology, Vol. 43, 1177-1188.

Narcis Pellicer, Jpaquim Ciurana and Jordi Delgado (2009), “ Tool Electrode Geometry and Process Parameters Influence on Different Feature Geometry and Surface Quality in Electrical Discharge Machining of AISIS H13 Steel”, Journal of Intelligent Manufacturing, advanced Manufacturing Technology.

Singh S (2012), “Optimization of Machining Characteristics in Electrical Discharge Machining of Al2O3 p / 6061 Al Cast Metal Matrix Composites”, International Journal of Advanced Manufacturing Technology.

Manish Vishwakarma, Khare V K, Vishal Parashar (2012), “Response Surface Approach for Optimization of Sinker Electric Discharge Machine Process Parameters on AISI 4140 Alloy Steel”, International Journal of Engineering Research and Applications, Vol. 2, 185-189.

Hari singh and Rajesh (2009), “Effect of Process Parameters on MRR in WEDM”, Journal of Achievements in Materials and Manufacturing Engineering, Vol. 32.

Parmeswar Rao C V S and Sarkar M M (2009), “Evaluation of Optimal Parameters for Machining Brass with Wire Cut EDM”, Journal of Scientific and Industrial Research, Vol. 68, 32-35.

Kamal Jangra, Ajai Jain and Sandeep Grover (2010), “Optimization of Multiple Machining Characteristics in Wire EDM Process of Punching Die using Grey Relational Analysis”, Journal of Scientific and Industrial Research.

Mahapatra S S and Amar Patnaik (2007), “Optimization of Wire Electrical Discharge Machining Process Parameters using Taguchi Method”, International Journal of Advanced Manufacturing Technology, Vol. 34, 911-925.

Fuzhu, Jun Jiang and Dingwen Yu (2007), “Influence of Machining Parameters on Surface Roughness in Finish Cut of WEDM”, International Journal of Advanced Manufacturing Technology, Vol. 34, 538-546.

Anil Kumar, Sachin Maheshwari, Chitra Sharma and Naveen Beri (2010), “Research Developments in Additives Mixed Electric Discharge Machining (AEDM): A State Art Review”, Materials and Manufacturing Processes, Vol. 25, 1166-1180.

Satishkumar D, Kanthababu M, Vajjiravelu V, Anburaj R, Thirumalai Sundarrajan N and Arul H (2011), “Investigation of Wire Electrical Discharge Machining Characteristics of Al 6063/ SiC Composite”, International Journal of Advanced Manufacturing Technology, Vol. 56, 975-986.

Gunawan S Prihandana, Muslim Mahardika, Mohd. Hamdi and Kimiyuki Mitsui (2009), “Current Methods for Improving Electrical Discharge Machining Process”, Recent Patents on Material Engineering, Vol. 2, 61-68.

Katz Z, Tibbles C J, Katz Z and Tibbles C J (2005), “Analysis of Micro Scale EDM Process”, International Journal of Advanced Manufacturing Technology, 923-928.

Yeo and Yap (2001), “A Feasibility Study on the Micro Electro Discharge Machining State of the art Electrical Discharge Machining for Photomask Fabrication”, Advanced Manufacturing, Vol. 18, 7-11.

Kibria G, Sarkar B R, Pradhan B B and Bhattacharya B (2010), “Comparative Study of Different Dielectrics for Micro EDM Performance during Micro-Hole Machining of Ti-6Al-4V Alloy”, International Journal of Advanced Manufacturing Technology, Vol. 48, 557-570.

Ornwasa and Hans Gatzen (2010), “High Aspect Ratio Micromoulds for Electroplating of Micro Electro Discharge Machining Tools”, Microsystem Technology, Vol. 16, 1377-1383.

Pun Pang, George and Mile Ostojic (2010), “Fabrication of Metallic Micromoulds by Laser and Electro Discharge Micromachining”, Microsystem Technology, Vol. 16, 477-485.

Manikandan R and Venkatesan R (2012), “Optimizing the Machining Parameters of Micro-EDM for Inconel 718”, Journal of Applied Sciences, Vol. 12, 971-977.

Yan B H, Wang A C, Huang C Y and Huang F Y (2002), “Study of Precision Micro-Holes in Borosilicate Glass using Micro EDM Combined with Micro Ultrasonic Vibration Machining”, International Journal of Precision Engineering, Vol. 42, 1105-1112.

Sarkar B R, Doloi B and Bhattacharya B (2006), “Parametric Analysis on Electro Chemical Discharge Machining of Silicon Nitride Ceramics”, International Journal of Advanced Manufacturing Technology, Vol. 28, 873-881.

Amitabha Ghosh (1997), “Electro Chemical Discharge Machining- Principle and Possibilities”, Vol. 22, 435-447.

Biing Hwa Yan, Kun Ling Wu, Fuang Yuan Huang and Chun Chieh Hsu (2007), “A study on the Mirror Machining by using a Micro Energy EDM and Electrophoretic Deposition Polishing”, International Journal of Advanced Manufacturing Technology, Vol. 34, 96-103.

Kuen Ming Shu, Hung Rung and Tu G C (2006), “Electrical Discharge Abrasive Drilling of Hard Materials using a Metal Matrix Composite Electrode”, International Journal of Advanced Manufacturing Technology, Vol. 29, 678-687.

Fleischer J, Schmidt J and Haupt S (2006), “Combination of Electric Discharge Machining and Laser Ablation in Microstructuring of Hardened Steels”, Microsystems Technology, Vol. 12, 697-701.

Amir Abdulah and Mohammad R Shabgard (2008), “Effect of Ultrasonic Vibration of Tool on Electrical Discharge Machining of Cemented Tungsten Carbide(WC- Co)”, International Journal of Advanced Manufacturing Technology, Vol. 38, 1137-1147.

Farhad Kolahan and Mohammad Bironro (2008), “Modelling and Optimization of Process Parameters in PMEDM by Genetic Algorithm”, World Academy of Science, Engineering and Technology, Vol. 48.

Ko- Ta Chiang (2008), “Modelling and Analysis of Effects of Machining Parameters on Performance Characteristics in EDM Process of Al2O3 + TiC Mixed Ceramic”, International Journal of Advanced Manufacturing Technology, Vol. 37, 523-533.

Kuang Yyan Kung, Jenn Tsong Horng and Ko Ta Chiang (2009), “Material Removal Rate and Electrode Wear Ratio Study on Powder Mixed Electrical Discharge Machining of Cobalt Bonded Tungsten Carbide”, International Journal of Advanced Manufacturing Technology, Vol. 40, 95-104.

Tzeng Y F and Lee C Y (2001), “Effects of Powder Characteristics pn Electro Discharge Machining Efficiency”, International Journal of Advanced Manufacturing Technology, Vol. 17, 586-592.

Kibria G, Sarkar B R, Pradhan B B and Bhattacharya B (2010), “Comparative Study of Different Dielectrics for Micro EDM Performance during Micro-Hole Machining of Ti-6Al-4V Alloy”, International Journal of Advanced Manufacturing Technology, Vol. 48, 557-570.

Irina Besliu, Hans Peter Schulze, Margareta Coteata and Dumitru Amarander (2010), “ Study on Dry Electrical Discharge Machining”, International Journal of Material Forming, Vol. 3, 1107-1110.

Downloads

Published

2012-12-01

How to Cite

[1]
“A REVIEW ON RESEARCH WORK IN ELECTRICAL DISCHARGE MACHINING”, JME, vol. 7, no. 4, pp. 220–227, Dec. 2012, Accessed: Nov. 22, 2024. [Online]. Available: https://smenec.org/index.php/1/article/view/340

Similar Articles

21-30 of 180

You may also start an advanced similarity search for this article.