DESIGN OF DEEP DRAWING DIE: AN EXPERT SYSTEM APPROACH
Keywords:
Expert System, Deep Drawing Die, ManufacturabilityAbstract
This paper describes a low cost Expert System (ES) framework for design of deep drawing die and procedure for developing system modules. The task of building the system is structured into different modules for major activities of the design of deep drawing die. A manufacturability assessment module of the proposed framework is developed to check the manufacturability of deep drawn parts. Effectiveness of the proposed manufacturability module is demonstrated by taking industrial part as an example. The technological knowledge is represented by using IF- THEN rules and it is coded in AutoLISP language. The module is designed to be loaded into the prompt area of AutoCAD. The cost of implementation of the proposed system makes it affordable for small and medium scale sheet metal industries.
Downloads
References
Singh W and Rao K (1997), “Knowledge-Based Process Layout System for Axisymmentric Deep Drawing using Decision Tables”, Computers and Industrial Engineering, Vol. 32, 299-319.
Lange K (1985), “Handbook of Metal Forming”, Third edition, McGraw-Hill, New York.
Soman A and Campbell M (2002), “A Grammar-Based Approach to Sheet Metal Design”, Proceedings of DETC02 ASME Design Engineering Tech Conf, Montreal, Canada, 485-493.
Kumar S (2006), “A Contribution to the Development of Knowledge Based System for Intelligent Design of Progressive Dies”, PhD thesis, Maharshi Dayanand University, Rohtak, Haryana, India.
Eshel G, Barash M and Chang T (1985), “Rule-Based System for Automatic Generation of Deep Drawing Process Outlines”, Intl. Jnl. of Computer Aided Intelligent Process Plan, Vol. 19, 1- 115.
Xiao X, Chen S, Wang G and Xiao J (1990), “An Expert System for Process Planning for Drawing”, Adv. Tech. Plast, Vol. 1, 545 - 549.
Sitaraman S, Kinze G and Altan T (1991), “A Knowledge-Based System for Process Sequence Design in Axisymmetric Sheet-Metal Forming”, Journal of Materials Processing Technology, Vol. 25, 247–271.
Fang X and Tolouei-Rad M (1994), “Rule-Based Deep-Drawing Process Planning for Complex Circular Shells”, Int. Journal of Engineering Applications of Artificial intelligence, Vol. 7, 395 - 405.
Tisza M (1995), “Expert System for Metal Forming”, Journal of Materials Processing Technology, Vol. 53, 423- 432.
Park S, Choi Y, Kim B and Choi R (1999), “A CAD/CAM System for Deep Drawing Dies in a Simple-Action Press”, Journal of Materials Processing Technology, Vol. 8, 258–265.
Pilani R, Narasimhan K, Narayanasamy R, Maiti S and Singh U ( 2000), “A Hybrid Intelligent Systems Approach for Die Design in Sheet Metal Forming”, Int. Journal of Material Science and Technology, Vol. 16, 370-375.
Zhang W, Tor S and Britton G (2006), “Indexing and Retrieval in Case-Based Process Planning for Multi-Stage Non-Axisymmetric Deep Drawing”, Int. Journal of Advanced Manufacturing Technology, Vol. 28, 12 - 22.
Lin B and Kuo C (2008), “Application of an Integrated CAD/CAE/CAM System for Stamping Dies for Automobiles”, Intl. Jnl. of Advanced Manufacturing Technology, Vol. 35, 1000 - 1013.
Suh N, Cochran D and Lima P (1998), “Manufacturing System Design”, CIRP Annals – Manufacturing Technology, Vol. 47, 627-639.