DEVELOPING EMPIRICAL RELATIONSHIPS TO PREDICT TENSILE, IMPACT AND FATIGUE STRENGTH OF GTA WELDED AA 6061 ALUMINIUM ALLOY INCORPORATING PULSED CURRENT PARAMETERS

Authors

  • Senthil Kumar T Department of Mechanical Engineering, Anna University – Tiruchirappalli, Tiruchirappalli-620 024, India.
  • Balasubramanian V Department of Manufacturing Engineering, Annamalai University, Annamalainagar-608 002, India.

Keywords:

Pulsed Current, Tungsten Inert Gas Welding, Aluminum Alloy, Tensile Strength, Impact Toughness, Fatigue Life, Design of Experiments, Analysis of Variance

Abstract

The preferred welding process for welding AA6061 aluminium alloy is frequently Gas Tungsten Arc (GTA) welding due to its comparatively easier applicability and better economy.  In the case of single pass GTA welding of thinner section of this alloy, the pulsed current has been found beneficial due to its advantages over the conventional continuous current process. In this investigation an attempt has been made to develop empirical relationships to predict tensile strength, impact toughness and fatigue life of GTA welded AA6061 aluminium alloy joints by incorporating pulsed current parameters. One of the design of experiment concepts, full factorial design, has been used to design the number of experimental conditions. Regression analysis has been used to develop the empirical relationships. Analysis of variance technique has been used to identify the significant factors. Co-efficient of determination has been calculated to check the adequacy of the developed models. The developed relationships can be effectively used to predict mechanical properties of the GTA welded AA6061 aluminium alloy joints from pulsed current parameters.

Downloads

Download data is not yet available.

References

Simpson R P (1977), “Refinement of Weld Fusion Zones in Alpha–Beta Titanium Alloys”, Welding Journal, Vol. 56(3), 67-72.

Garland J G (1974), “Solidification Structures And Properties Of Fusion Welds”, Metal Construction,Vol. 6(4), 121-128.

Prasad Rao K (2001),”Pulsed Current And Magnetic Arc Oscillation Techniques For Fusion Zone Grain Refinement” Proceedings of National Conference on Recent Advances in Materials Processing, Annamalai Nagar, India, 176-196

Ravi Vishnu P (1995), “Modelling Micro Structural Changes in Pulsed Weldments”, Welding in the World, Vol. 35(4), 214-220.

Gokhale A A, Tzavaras, Brody H D and Ecer G M (1982), “Chemical Composition And Microstructure In Pulsed Mig Welded Al-Zn-Mg Alloy” Proceedings of Conference on Grain Refinement in Casting and Welds, St. Louis, MO, TMS-AIME, 223-247.

Madhusudhan Reddy G, Gokhale A.A and Prasad Rao K (2007), “Grain Refinement and Improvement Of Strength And Ductility Of Welds By Pulsed Current And Magnetic Arc Oscillation Techniques” Journal of Material Science, Vol. 32, 4117-4126.

Yamamoto H (1993), “A Mechanism for the formation of equiaxed grains of aluminium-lithium alloy 2090” Welding International, Vol. 7(6), 456-462.

Madhusudhan Reddy G, Gokhale A A and Prasad Rao K (2008), “Optimization of Pulse Frequency in Pulsed Current Gas Tungsten Arc Welding of Aluminium – Lithium Alloy Sheets”, Journal of Material Science and Technology, Vol. 14, 61-66.

Ravisankar V and Balasubramanian V (2006), “Influences of Pulsed Current Welding Parameters on Tensile and Impact Behaviour of Al-Mg-Si Alloy Weldments”, Proceedings of International Conference on IMPLAST, New Delhi, India, 224-232.

Box G E P, Hunter W H and Hunter J S (1978), “Statistics for Experiments”, John Wiley & Sons, New York.

Montgomery D C (1991), “Design and Analysis of Experiments”, John Wiley & Sons, New York.

Ravindra J and Parmar R S (1987), “Mathematical Model to Predict Weld Bead Geometry for Flux Cored Arc Welding”, Metal Construction, Vol. 19, 45-52.

Miller I, Freund J E and Johnson (1999), “Probability and Statistics for Engineers”, Prentice of Hall of India Pvt. Ltd, New Delhi.

Downloads

Published

2009-12-01

How to Cite

[1]
“DEVELOPING EMPIRICAL RELATIONSHIPS TO PREDICT TENSILE, IMPACT AND FATIGUE STRENGTH OF GTA WELDED AA 6061 ALUMINIUM ALLOY INCORPORATING PULSED CURRENT PARAMETERS”, JME, vol. 4, no. 4, pp. 250–256, Dec. 2009, Accessed: Dec. 21, 2024. [Online]. Available: https://smenec.org/index.php/1/article/view/573

Similar Articles

1-10 of 485

You may also start an advanced similarity search for this article.