DEVELOPING RELATIONSHIP TO PREDICT THE IMMERSION CORROSION RATE OF HVOF SPRAYED IRON BASED AMORPHOUS METALLIC COATING ON 316 STAINLESS STEEL

Authors

  • Vignesh S Centre for Materials Joining and Research (CEMAJOR), Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar – 608 002, Tamil Nadu, India
  • Shanmugam K Centre for Materials Joining and Research (CEMAJOR), Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar – 608 002, Tamil Nadu, India
  • Balasubramanian V Centre for Materials Joining and Research (CEMAJOR), Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar – 608 002, Tamil Nadu, India.
  • Sridhar K Naval Materials Research Laboratory (NMRL), Ambernath Thane-421506, Maharashtra, India.
  • Kamal Jayaraj R Centre for Materials Joining and Research (CEMAJOR), Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar – 608 002, Tamil Nadu, India.

Keywords:

High velocity oxy fuel spray, Iron based amorphous metallic coating, Corrosion rate

Abstract

Fluid handling equipment such as propellers, impellers, pumps posses the inherent risk of flow- dependent erosion-corrosion problems. Iron based amorphous coatings exhibits high erosion– corrosion resistance. High velocity oxy-fuel spray process is widely used to deposit erosion-corrosion resistance amorphous coatings. In this investigation, iron based amorphous metallic coating was deposited on 316 stainless steel using HVOF spray process by optimized process parameters such as oxygen flow rate, fuel flow rate, powder feed rate, carrier gas flow rate, and spray distance. The immersion corrosion test was conducted to evaluate the corrosion rate of uncoated and iron based amorphous coated SS by varying the corrosion test parameters such as pH value, chloride ion concentration and immersion time. Empirical relationships were established to predict the corrosion rate of uncoated and iron based amorphous coated 316 SS. The corrosion morphology of the uncoated and coated samples was done by scanning electron microscope. From the results, it is found that, pH value appeared to be the most significant parameters affecting the corrosion properties of the iron based amorphous coating.

Downloads

Download data is not yet available.

Metrics

Metrics Loading ...

References

Fang Luo, Andrew Cockburn, Martin Sparkes, Rocco Lupoi, Zhi-jun Chen, William Oneill, Jianhua Yao and Rong Liu (2015), “Performance characterization of Ni60WC coating on steel processed with supersonic laser deposition”, Def Tech. Vol.11, 35-47.

Wang Y, Xing ZZ, Luo Q, Rahman A, Jiao J, Qu SJ, Zheng YG and Shen J (2015), “Corrosion and erosion corrosion behaviour of activated combustion high-velocity air fuel sprayed Fe-based amorphous coatings in chloride-containing solutions”, Corros Sci., Vol. 98, 339-353.

Zhou H, Zhang C, Wang W, Yasir M and Liu L (2015). “Microstructure and mechanical properties of Fe-based amorphous composite coatings reinforced by stainless steel powders”, J Mater. Sci Technol, Vol.31, 43-47.

Sasaki K, Burstein G T (2007), “Erosion Corrosion of stainless steel under impingement by a fluid jet”, Corros Sci, Vol. 49, 92- 102.

Wang Y G, Zheng Y G, Ke W, Sun W H, Hou W L, Chag X C and Wang J Q (2011), “Slurry erosion corrosion behaviour of high-velocity oxy-fuel (HVOF) sprayed Fe based amorphous metallic coatings for marine pump in sand-containing NaCl solutions”. Corros Sci, Vol. 53, 3177-3185.

Rajahram S S, Harvey T J and Wood R J K (2009), “Erosion Corrosion resistance of engineering materials in various test conditions”, Wear, Vol. 267, 244-254.

Hu X and Neville A (2005), “The electrochemical response of stainless steels in liquid-solid impingement”, Wear, Vol. 258, 641-648.

Wang Y, L Jiang S, Zheng Y G, Ke W, Sun WH and Wang JQ (2011), “Effect of porosity sealing treatments on the corrosion resistance of high-velocity oxy-fuel (HVOF)-sprayed Fe- based amorphous metallic coatings”, Surf Coat Technol. Vol.206, 1307-1318.

Cherigui M, Feraoun H I, Feninehe N E, Aourag H and Coddet C (2004), “Structure of amorphous iron-based coatings processed by HVOF and APS thermally spraying”, Mater. Chem Phys, Vol.85, 113-119.

Bavaresco Sucharski Gustavo, Pukasiewicz Anderson Geraldo Marenda,Vaz Rodolpho Fernando and Paredes Ramon Sigifredo Cortes (2015), “Optimization of the deposition parameters of HVOF FeMnCrSiþNiþB thermally sprayed coatings”, Soldagem Inspecao, Vol.20(2), 238-252.

Vignesh S, Shanmugam K, Balasubramanian V and Sridhar K (2017), “Identifying the optimal HVOF spray parameters to attain minimum porosity and maximum hardness in iron based amorphous metallic coatings”, Defence Technology, Vol.13, 101-110.

Wu-Han Liu, Fuh-Sheng Shieu and Wei-Tien Hsiao (2014), “Enhancement of wear and corrosion resistance of iron-based hard coatings deposited by high-velocity oxygen fuel (HVOF) thermal spraying”, Surface & Coatings Technology, Vol.249, 24–41.

Zeng Z, Sakoda N, Tajiri T and Kuroda S (2008), “Structure and corrosion behavior of 316L stainless steel coatings formed by HVAF spraying with and with-out sealing”, Surface and Coatings Technology, Vol.203(3), 284-290.

ASTM G31-72, Standard Practices for Laboratory Immersion Corrosion Testing of Metals (2004), Vol 03.02.2004.

Thirumalaikumarasamy D, Shanmugam K, Balasubramanian V and Kamal Jayaraj R (2017), “Multiobjective optimization of atmospheric plasma spray process parameters to deposit alumina coatings based on response surface”, Journal of Manufacturing Engineering. Vol.12, Issue. 2, 82–93.

Zhou Z, Wang L, Wang FC, Zhang HF, Liu YB and Xu SH (2009), “Formation and corrosion behavior of Fe-based amorphous metallic coatings by HVOF thermal spraying”. Surf Coat Technol, Vol.204(5), 63- 70.

Perry J M, Hodgkiess T and Neville A (2002), “A comparison of the corrosion behavior of WC-Co-Cr and WC-Co HVOF thermally sprayed coatings by in situ atomic force microscopy (AFM)”, Journal of thermal spray technology, Vol.11(4), 536- 541.

Zhou Z, Wang L, Wang F C, Zhang H F, Liu Y B and Xu, S H (2007), Formation and corrosion behavior of Fe-based amorphous metallic coatings by HVOF thermal spraying. Surf. Coat. Technol. Vol. 48 (5), 1157.

Zeng, Z., Sakoda, N., Tajiri, T., and Kuroda, S. (2008). Structure and corrosion behavior of 316L stainless steel coatings formed by HVAF spraying with and with-out sealing. Surface and Coatings Technology, Vol.203(3), pp.284-290.

ASTM G31-72, Standard Practices for Laboratory Immersion Corrosion Testing of Metals, vol 03.02.2004 (2004).

Thirumalaikumarasamy, D, Shanmugam, K, Balasubramanian, V and Kamal Jayaraj, R. (2017), Multiobjective optimization of atmospheric plasma spray process parameters to deposit alumina coatings based on response surface. Journal of Manufacturing Engineering. Vol.12, Issue. 2, pp.82–93.

Zhou Z, Wang L, Wang FC, Zhang HF, Liu YB and Xu SH. (2009), Formation and corrosion behavior of Fe-based amorphous metallic coatings by HVOF thermal spraying. Surf Coat Technol, Vol.204(5), pp. 63- 70.

Perry, J. M., Hodgkiess, T. and Neville, A., (2002), A comparison of the corrosion behavior of WC-Co-Cr and WC-Co HVOF thermally sprayed coatings by in situ atomic force microscopy (AFM). Journal of thermal spray technology, Vol.11(4), pp.536-541.

Zhou, Z., Wang, L., Wang, F..C, Zhang, H.F., Liu, Y.B., and Xu,

S.H. (2007), Formation and corrosion behavior of Fe-based amorphous metallic coatings by HVOF thermal spraying. Surf. Coat. Technol. Vol. 48(5), pp.1157.

Downloads

Published

2018-03-01

How to Cite

[1]
Vignesh S, Shanmugam K, Balasubramanian V, Sridhar K, and Kamal Jayaraj R, “DEVELOPING RELATIONSHIP TO PREDICT THE IMMERSION CORROSION RATE OF HVOF SPRAYED IRON BASED AMORPHOUS METALLIC COATING ON 316 STAINLESS STEEL”, JME, vol. 13, no. 1, pp. 009–018, Mar. 2018.

Issue

Section

Articles

Most read articles by the same author(s)

1 2 3 4 5 > >>