GLOBAL OPTIMIZATION OF CNC TURNING OF AL/SIC MMC USING RSM AND GENETIC ALGORITHM
Keywords:
Al/SiC MMC, Stir casting, RSM, CNC Turning, Surface roughness, Genetic algorithmAbstract
Composite materials, are now-a-days preferred as an alternative for conventional engineering materials and have got many applications in engineering fields such as automobiles, aerospace where less weight and high strength is required. Metal matrix composites are mostly preferred because of their excellent properties. In the present work, metal matrix composite specimens with 10% silicon carbide particles blended with aluminum metal matrix and casted using stir casting process. Experiments for turning operation were designed using response surface methodology. Cutting speed, feed and depth of cut were considered as control factors and surface roughness was considered as output response. A mathematical model was developed and the model was utilized in the process of optimization. A popular global optimization technique, genetic algorithm is used for optimization.
Downloads
References
Robert M Jones (1999), “Mechanics of composite materials”, Second edition, Taylor & Francis.
Bryan Harris (1999), “Engineering Composite Materials”, the Institute of Materials, London, 22.
Autar K Kaw (2006), “Mechanics of Composite Materials”, second edition, Taylor & Francis Group, LLC, 41.
Rabindra Behera Sutradhar G (2012) “Machinability of LM6/SiCp Metal Matrix Composites with Tungsten Carbide Cutting Tool Inserts”, ARPN Journal of Engineering and Applied Sciences, Vol. 7, No. 2.
Cui Yan Wang Lifeng Ren Jianyue (2008), “Multi-functional SiC/Al Composites for Aerospace Applications”, Chinese Journal of Aeronautics, Vol. 578-584.
John E Allison Gerald S Cole (1993), “Metal-Matrix Composites in the Automotive Industry: opportunities and Challenges”, J. of Minerals, Metals and Materials Society, Vol. 45 (1), 19-24.
Chandrasekaran M Devarasiddappa D (2014) “Artificial neural network modeling for surface roughness prediction in cylindrical grinding of Al‐SiCp metal matrix Composites and ANOVA analysis”, Advances in Production Engineering & Management, Vol. 9, No. 2, 59–70.
Naga Raju B Raja Roy M Rajesh S Ramji K (2015), “Optimization of Machining Parameters for Cutting AMMC’s on Wire Cut EDM using RSM”, International Journal of Engineering Trends and Technology (IJETT) – Vol. 23, No. 2.
Arokiadass R Palaniradja K Alagumoorthi N (2011), “Surface roughness prediction model in end milling of Al/SiCp MMC by carbide tools”, International Journal of Engineering, Science and Technology, Vol. 3, No. 6, 78-87.
Munia Raj A Manoharan N (2014), “Experimental Investigation and Analysis of Torque in Drilling Al–15%SiC–4% Graphite Metal Matrix Composites using Response Surface Methodology”, Indian Journal of Science and Technology, Vol. 7(S6), 87–94.
Chennakesava Reddy A Essa Zitoun (2010), “Matrix Al-alloys for silicon carbide particle reinforced metal matrix composites”, Indian Journal of Science and Technology, vol. 3, No. 12.
Vijaya Kumar G Venkataramaiah P (2012), “Development of aluminium metal matrix composite through selection of influential factors by using fuzzy logic”, Elixir Mech. Engg., Vol. 53, 11905-11909.
Gurpreet Singh Bineet Pal Singh Kulwinder Singh (2014), “Optimization of Cutting Forces During Turning of Al/SiC/Gr Hybrid Metal Matrix Composite”, International Journal of Research in Mechanical Engineering and Technology, Vol. 4, Issue 2, SPL – 2.
Radhika N Subramanian R Sajith A (2014), “Analysis of chip formation in machining aluminium hybrid composites”, E3 Journal of Scientific Research, Vol. 2(1), 009-015.
Pai Dayanand Rao Shrikantha Shetty Raviraj (2012), “Application of Taguchi and Response Surface Methodologies for Metal Removal Rate and Surface Roughness in Grinding Of DRACS”, International Journal of Engineering and Management sciences, Vol. 3(1), 1-8.
Muthukrishnan N Davim J P (2009) “Optimization of machining parameters of Al/SiC-MMC with ANOVA and ANN”, Journal of Materials P Technology, Vol. 209(1), 225–232.
Sahoo A K Pradhan S (2013) “Modeling and optimization of Al/SiCp MMC machining using Taguchi approach”, Elsevier science- Measurement, Vol. 46, 3064–3072.
Box GEP Wilson K B (1951), “Experimental attainment of optimum conditions”, Journal of the Royal Statistical Society, Vol.13, 1-45.
Hill W J Hunter W G (1966), “A review of response surface methodology: a literature review”, Techno metrics, Vol.8, 571-590.
Goldberg D E (1989), “Genetic algorithms in search, optimization and machine learning”, Addison-Wesley.
Minitab 15 User’s Guide 2: Data Analysis and Quality Tools. Minitab, State College, PA, 2007.