CHARACTERIZATION OF E-GLASS PHENOLIC COMPOSITE AS ABLATIVE LINER FOR FLEX NOZZLES AND JET DEFLECTOR

Authors

  • Kishore Nath N Advanced Systems Laboratory, Kanchanbagh, Hyderabad-500058, India
  • Mallesam P Department of mechanical Engineering, Sri Indu College of Engineering and Technology, Ibrahimpatan, Hyderabad-501510, India

Keywords:

Ablative Liner, Prepreg, Phenolic Resin

Abstract

The E-glass fabric with thickness of 0.78 to 0.81 mm is impregnated with phenolic resin in the vertical impregnation plant. The laminate is made and the complete characterization is done in terms of physical, mechanical and thermal properties. The physical properties like density, fiber and resin content, barcol hardness. The thermal properties like Oxy-acetylene torch test to estimate erosion rate. The mechanical properties like tensile strength and modulus, Compression strength and modulus, flexural strength & modulus, In-plane shear strength and modulus, ILSS etc. The rocket exhaust gas is of high temperature, the structural steel members of nozzle should be protected from hot gases by highly erosion resistant thermal liners. For this purpose, ablative composite liners made up of Phenolic resin matrix combined with reinforcement material like E-glass used. The jet deflector is used to deflect the exhaust plume of solid rocket motors for vertically launch missiles. This paper briefs about the material characterization of this material for all the necessary physical, mechanical and thermal tests conducted on the laminate to qualify this material for use as ablative liner for flex nozzles and jet deflector.

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References

ASTM D3171-11, “Standard test methods for Constituent Content of Composite Materials”, ASTM International, 100 Barr Harbor Drive, PA, US.

ASTM D792-08, “Test Methods for Density and Specific Gravity (Relative Density) of Plastics by Displacement”, ASTM International, 100 Barr Harbor Drive, West Conshohocken, PA, US.

ASTM D3039-D3039M-08. “Standard Test Method for Tensile Properties of Polymer Matrix Composite Materials”, ASTM International, 100 Barr Harbor Drive, West Conshohocken, PA, US.

ASTM D3518/ D3518M-94 (Reapproved 2007), “Standard Test Method for In-Plane Shear Response of Polymer Matrix Composite Materials by Tensile Test of a ± 45° Laminate”, ASTM International, 100 Barr Harbor Drive, West Conshohocken, PA, US.

ASTM D790-10, “Standard Test Methods for Flexural Properties of Unreinforced and Reinforced Plastics and Electrical Insulating Materials”, ASTM International, 100 Barr Harbor Drive, West Conshohocken, PA, US.

ASTM D2344/ D2344M-00 (Reapproved 2006), “Standard Test Method for Short –Beam Strength of Polymer Matrix Composite Materials and Their Laminates”, ASTM International, 100 Barr Harbor Drive, West Conshohocken, PA, US.

ASTM E285-08, “Standard Test Method for Oxyacetylene Ablation Testing of Thermal Insulation Materials”, ASTM International, 100 Barr Harbor Drive, West Conshohocken, PA, US.

Pulci G, Tirillo J, Marra F, Fossati F, Bartuli C and Valente T (2010), “Carbon-Phenolic Ablative Materials for Re-Entry Space Vehicles Manufacturing and Properties”, Intl. Jnl. of Composites Part A, Vol. 41, 1483 - 1490.

Chen Y K and Milos F S (1998), “Ablation and Thermal Response Program for Spacecraft Heat Shield Analysis”, AIAA Paper 1998-0273.

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Published

2012-03-01

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Section

Articles

How to Cite

[1]
“CHARACTERIZATION OF E-GLASS PHENOLIC COMPOSITE AS ABLATIVE LINER FOR FLEX NOZZLES AND JET DEFLECTOR”, JME, vol. 7, no. 1, pp. 047–052, Mar. 2012, Accessed: Dec. 22, 2024. [Online]. Available: https://smenec.org/index.php/1/article/view/385

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