STUDY OF SURFACE INTEGRITY OF A SURFACE MACHINED BY ELECTRO DISCHARGE MACHINING

Authors

  • Dave H K Department of Mechanical Engineering, S. V. National Institute of Technology, Surat, Gujarat – 395007, India
  • Desai K P Department of Mechanical Engineering, S. V. National Institute of Technology, Surat, Gujarat – 395007, India
  • Raval H K Department of Mechanical Engineering, S. V. National Institute of Technology, Surat, Gujarat – 395007, India

Keywords:

Advanced Machining Process, EDM Process, Surface Integrity, Aspect Ratio

Abstract

During machining of metals by electrical discharged machining (EDM) process a large amount of heat is generated by which the surface characteristics of the metals are affected. But this phenomenon is unavoidable during the machining of metals by EDM process and some technical problems remain unsolved in the area of surface integrity of the machined workpiece. This paper describes effect of process parameters namely Current, Duty Factor and Aspect Ratio on the surface generated by electro discharge machining. Copper electrodes are used to create blind holes in SS 304 work piece material. The detailed analysis of the SEM micrographs is carried out to understand the effect of process parameters on surface integrity. It is found that current is the most significant parameter that affects the surface integrity. Effect of all the three parameters on generated surface profile is critically discussed.

Downloads

Download data is not yet available.

References

Benedict G (1987), Non traditional Manufacturing Process, Markel Dekker.

Montgomery D C (1997) Design and Analysis of Experiments, fourth edition, Wiley, New York.

Kansal H K, Singh S and Kumar P (2005), “Parametric Optimization of Powder Mixed Electro Discharge Machining by Response Surface Methodology”, Journal of Materials Processing Technology,. Elsevier, Vol. 7, No. 2/3/4, pp. 329-341, 2005

Habib S S (2009), “Study of the Parameters in Electrical Discharge Machining Through Response Surface Methodology Approach”, Applied Mathematical Modelling, 4397-4407.

Fattouh M, Elkhabeery M and Fayed A H (1990), “Modelling of Some Response Parameters in EDM”, AME Fourth conference Military Technical College, Cairo, Egypt.

Hewidy M. S., El Taweel T. A., El Safty M. F.,(2005), Journal of Materials Processing technology, 169, 328-336.

Abu Zeid (1997), “On the Effect of Electro Discharge Machining Parameters on the Fatigue Life of AISI D6 Tool Steel”, J. Mater. Process. Technol., Vol. 68, 27–32.

Lee H T and Tai T Y (2003), “Relationship between EDM parameters and surface crack formation”, J. Mater. Process. Technol., Vol. 142, 676–683.

Lee L C, Lim L C, Narayanan V and Venkatesh V C (1988), “Quantification of Surface Damage of Tool Steels After EDM”, Int. J. Machine Tools Manuf., Vol. 28 (4), 359–372.

Dave H K, Desai K P and Raval H K (2010), “Optimization of Material Removal Rate in Electro Discharge Machining Process using Response Surface Method”, Proceedings of National Conference on Recent Advances in Manufacturing, SVNIT, Surat, 103 – 107.

Lalwani D I, Mehta N K and Jain P K (2008), “Experimental Investigations of Cutting Parameters Influence on Cutting Forces and Surface Roughness in Finish Hard Turning of MDN250 Steel”, Journal of Materials Processing Technology, Vol. 206, 167-179.

Downloads

Published

2011-03-01

Issue

Section

Articles

How to Cite

[1]
“STUDY OF SURFACE INTEGRITY OF A SURFACE MACHINED BY ELECTRO DISCHARGE MACHINING”, JME, vol. 6, no. 1, pp. 036–040, Mar. 2011, Accessed: Dec. 27, 2024. [Online]. Available: https://smenec.org/index.php/1/article/view/432

Similar Articles

11-20 of 399

You may also start an advanced similarity search for this article.