EXPERIMENTAL INVESTIGATION AND FAULT DIAGNOSIS OF A BOILER FEED PUMP UNIT

Authors

  • Raghu Kumar B K L College of Engineering, Vaddeswaram-522 502, India
  • Ramana K V K L College of Engineering, Vaddeswaram-522 502, India
  • Mallikharjuna Rao K Jawaharlal Nehru Technological University, Kakinada- 533 003, India.

Keywords:

Condition based Monitoring, Boiler Feed Pump, Boiler Feed Pump Train

Abstract

Condition monitoring and diagnostic engineering is a novel concept which enables us to detect in advance any incipient failures with ease and confidence in any part of a dynamic system before such failure trigger off various types of failure mechanisms, which in turn may render the whole system uneconomical, unreliable, unhealthy, unsafe and even lethal. The present work highlights an experimental investigation to monitor the vibration condition of Boiler Feed Pump unit, which is a part of Boiler Feed Pump train of a large utility Thermal Power Plant.  The Boiler Feed Pump is supported by 2 Bearings. Tri-axial measurements are made at the bearing supports for 12 months. Displacement and Velocity are measured along Horizontal, Vertical and Axial directions. The experimental data is plotted on Time domain for graphical analysis to ease viewing of vibration signals. Based on the experimental data, faults are diagnosed using ISO – 2372 standards and causes are predicted. It is observed that the front and rear bearings of Boiler Feed Pump are experiencing excess vibration. The work is concluded by suggesting remedial measures to ensure vibration intensity at the said points within the safe limits.

Downloads

Download data is not yet available.

References

Carter D L (1996), “A New Method of Processing Rolling Element Bearing Signals”, Proceedings of 20th Annual Meeting of the Vibration Institute.

Ralph A Callacot (1988), “Condition Monitoring and Fault Diagnosis” A Theme Paper, Proceedings of COMADEM, Tata McGraw Hill, India, 15 – 20.

Stipho N A (1984), “Reliability Management Programmes for Developing Countries”, International Journal of Quality and Reliability Management, Vol. 1(2), 37-42.

Ralph A Callaco (1975), “Mechanical Fault Diagnosis”, Chapman and Hall, London.

Hensey J and Nair M N K (1990), “Condition Monitoring Based Maintenance in Practice in a Heavy Chemical Plant”, Proceedings of COMADEM, Tata McGraw Hill, India, p 170 – 175.

Yan X P (1994), “Oil Monitoring based Condition Monitoring Maintenance Management”, Proceedings of COMADEM International Conference, Tata McGraw Hill, India, 51-161.

Gyarmathy E (1990), “Condition Monitoring Of A Power Plant Equipments”, Journal of Power and Energy, I Mech E, Vol. 204(A4), 217 – 225.

Broch J T (1984), “Mechanical Vibrations and Shock Measurement”, Bruel and Kjaer, 2nd Edition.

Shiroishi J, Li Y, Liang S, Kurfess T and Danyuluk S (1997), “Bearing Condition Diagnosis Via Vibration and Acoustic Emission Measurements”, Mechanical Systems Signal Processing, Vol. 11, 693-705.

McFadden P D (2000), “Detection of Gear Faults by Decomposition of Matched Differences of Vibration Signals”, Mechanical Systems Signal Processing, Vol. 14, 805-817.

Nandi A K (2000), “Advanced Digital Vibration Signal Processing for Condition Monitoring”, Proceedings of COMADEM 2000 International, Society Publication MFPT, 129-143.

Bathe K J (1996), “Finite Element Procedures”, Prentice-Hall, Englewood Cliffs.

Wilson E L and Itoh Tetsuji (1983), “An Eigen Solution Strategy for Large Systems”, Computers and Structures, Vol. 16(1-4), 259-265.

Grimes R G, Lewis J G, and Simon H D (1994), “A Shifted Block Lanczos Algorithm for Solving Sparse Symmetric Generalized Eigen Problems, SIAM Journal Matrix Analysis Applications, Vol. 15(1), 228-272.

Rajakumar C and Roger C R (1991), “The Lanczos Algorithm Applied to Unsymmetric Generalized Eigenvalue Problems”, International Journal for Numerical Method in Engineering, Vol. 32, 1009-1026.

Lee U and Shin J (2002), “A Frequency Response Function-Based Structural Damage Identification Method”, Computers and Structures, Vol. 80, 117–132.

Moslem K and Nafaspour R (2002), “Structural damage Detection by Genetic Algorithms”, AIAA Journal, Vol. 40(7), 1395–1401.

Downloads

Published

2009-12-01

How to Cite

[1]
“EXPERIMENTAL INVESTIGATION AND FAULT DIAGNOSIS OF A BOILER FEED PUMP UNIT”, JME, vol. 4, no. 4, pp. 233–238, Dec. 2009, Accessed: Jan. 31, 2025. [Online]. Available: https://smenec.org/index.php/1/article/view/570

Similar Articles

1-10 of 212

You may also start an advanced similarity search for this article.