EVALUATION OF EROSION WEAR OF A CERAMIC COATING WITH TAGUCHI APPROACH
Keywords:
Thermal fatigue, Transverse and Circumferential cracks, Coffin-Manson equationAbstract
Solid particle erosion is a complex surface damage process nfluenced by a number of control parameters that collectively determine the erosion rate. The present piece of work investigates the significant process parameters which affect the solid particle erosion wear behaviour of fly ash – quartz coatings, using Taguchi analysis technique. It is found that the impact angle is the most powerful influencing factor for the erosion wear of the coatings. Further, when erosive wear behavior of the coating was investigated at three impact angles (i.e. at 300, 600, 900 ), revealed that maximum erosion takes place at 900 impact angle.
Downloads
References
D.I.Pantelis, P.Psyllaki and N.Alexopoulos, Tribological behaviour of plasma sprayed Al2O3 coatings under severe wear conditions, Wear, 237,197-204, 2000.
Chang-Jiu Li, Guan-Jun Yang and Akira Ohmori, Relation between particle erosion and lamellar microstructure for plasma sprayed alumina coatings, Wear, 260, 1166-1172. 2006.
Amar Patnaik, Alok Satpathy, S.Mahapatra and R.Dash, Modeling and prediction of erosion response of glass reinforced polyster fly ash composites, Journal of Reinforced Plastics and Composites, 00, 1-24, 2007.
Jose Roberto, Tavares Branco, Robert Gansert, Sanjay Sampath and C.Berndt Christopher, Herman Herbert, Solid Particle Erosion of Plasma Sprayed Ceramic Coatings, Materials Research, 7(1), 147-153,2004.
G.Taguchi, Introduction to quality engineering, Tokyo: Asian Productivity Organization,1990.
Y.Sahin, The Prediction of Wear Resistance Model for The Metal Matrix Composites, Wear , 258, 1717-1722,2005.
B.K.Prasad, S.Das, A.K.Jha, O.P.Modi, R.Dasgupta and A.H.Yegneswaran, Factors controlling the abrasive wear response of a zincbased alloys silicon carbide particle composite, Composites, PartA; 28A, (1997), 301–8.
M.S.Chua, M.Rahman, Y.S.Wong and H.T.Loh, Determination of optimal cutting conditions using design of experiments and optimization techniques, Int J Mach Tools Manuf., 32, 2, 297–305,1993.
W.H.Yang and Y.S.Tarn, Design optimization of cutting parameters for turning operations based on the Taguchi method, J. Matern. Process Technol., 84, 121–129,1998
M.S.Phadke, Quality engineering using Robust design, AT&T, Bell Laboratories Report. New Jersey: Prentice-Hall International Editions,1989.
Aglan, H. A. and Chenock, Jr, T. A. (1993). Erosion Damage Features of Polyimide Thermoset Composites, SAMPEQ, 41–47.
J.R.Nicholls, M.J.Deakin and D.S.Rickerby, A comparison between the erosion behaviour of thermal spray and electron beam physical vapour deposition thermalbarrier coatings, Wear, 233–235, 352–361,1999.
S.B.Mishra, K.Chandra, S.Prakash and B.Venkataraman, Characterisation and erosion behaviour of a plasma sprayed Ni3Al coating on a Fe-based superalloy, Materials Letters, 59, 3694 – 3698, 2005.
S.C.Mishra, Satyabati.Das, Alok Satpathy, P.V.Ananthapadmanavan and K.P.Sreekumar, Analysis of erosion wear of plasma spray ceramic coating using Taguchi technique, Tribology Transactions, 52, 401-404,2009.
Iian Finnie, Some reflections on the past and future of erosion, Wear, 186-187, 1-10, 1995.
A.J.Sparks and I.M.Hutchings, Transitions in erosive wear behaviour of glass ceramic, Wear, 149, 99-110, 1991.
J.E.Ritter (ed.), Erosion of ceramic materials, Trans. Tech. Publications, Zurich, Switzerland, 1992
L.Rama Krishna, K.R.C.Somaraju and G.Sundararajan, The tribological performance of ultra hard ceramic composite coatings obtained through microarc oxidation, Surface Coatings and Technology, 163-164, 484-490, 2003.
A.Alahelisten, P.Hollman and S.Hogmark, Solid particle erosion of hot flame-deposited diamond coatings on cemented carbide, Wear, 177, 159-165, 1994.
G.Bayer, Mechanical Wear Prediction and Prevention, Marcel Dekkar, Inc., New York, 396, 1994.
Yi Maozhong, Huang Baiyun and He Jiawen, Erosion wear behavior and model of abradable seal coating, Wear, 252, 9-15,2002.
