SENSITIVITY ANALYSIS OF ATMOSPHERIC PLASMA SPRAYING PROCESS PARAMETERS ON POROSITY OF ALUMINA COATING ON AZ31B MAGNESIUM ALLOY

Authors

  • Thirumalaikumarasamy D Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar, Tamilnadu-608002, India
  • Shanmugam k Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar, Tamilnadu-608002, India
  • Balasubramanian V Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar, Tamilnadu-608002, India

Keywords:

Atmospheric Plasma Spraying, Alumina Coating, Porosity

Abstract

This paper focuses on the development of empirical relationship for the prediction of porosity of plasma sprayed alumina coated AZ31B magnesium alloy. Experimental part of the study is based on five level central composite designs of three (process) parameters. In order to investigate the effects of input parameters on porosity, an empirical relationship is constructed by multiple regression analysis. A sensitivity analysis is carried out and compared the relative impact of input parameters on porosity in order to verify the measurement errors on the values of the uncertainty in estimated parameters. The results obtained show that developed empirical relationship can be applied to estimate the effectiveness of process parameters for a given porosity. The input power is more sensitive than standoff distance and powder feed rate.

Downloads

Download data is not yet available.

References

Psyllaki P P, Jeandin M and Pantelis D I (2001), “Microstructure and Wear Mechanisms of Thermal-Sprayed Alumina Coatings”, Materials Letters, Vol. 47, 77–82.

Zhijian Yina, Shunyan Taoa and Xiaming Zhoua (2011), “Effect of the Thickness on Properties of Al2O3 Coatings Deposited by Plasma Spraying, Materials Characterization”, Vol. 62, 90 – 93.

McPherson R (1989), “A Review of Microstructure and Properties of Plasma Sprayed Ceramic Coatings”, Surface Coating Technology, Vol. 173, 39–40.

Yugeswaran S, Selvarajan V, Vijay M, Ananthapadmanaban P V and Sreekumar K P (2009), “Influence of Critical Plasma Spraying Parameter (CPSP) on Plasma Sprayed Alumina–Titania Composite Coatings”, Ceramics International, Vol. 36, 141-149.

Ozkan Sarikaya (2005), “Effect of Some Parameters on Microstructure and Hardness of Alumina Coatings Prepared by the Air Plasma Spraying Process”, Surface and Coatings Technology, Vol. 190, 388– 393.

Yongshan Tao, Tianying Xiong, Chao Sun, Lingyan Kong, Xinyu Cui, Tiefan Li and Guang-Ling Song (2010), “Microstructure and Corrosion Performance of a Cold Sprayed Aluminium Coating on AZ91D Magnesium Alloy”, Corrosion Science, Vol. 52, 3191–3197.

Wang L, Fang J C, Zhao Z Y, Zeng H P (2007), “Application of Backward Propagation Network for Forecasting Hardness and Porosity of Coatings by Plasma Spraying”, Surface and Coatings Technology, Vol. 201, 5085–5089.

Zhang X C, Xu B S, Xuan F Z, Wang H D, Wu Y X, Tu S T (2009), “Statistical Analyses of Porosity Variations in Plasma-Sprayed Ni-Based Coatings”, Journal of Alloys and Compounds, Vol. 467, 501–508.

Venkataraman R, Dasa G, Singh S R, Pathak L C, Ghosha R N, Venkataraman B and Krishnamurthy R (2007), “Study on Influence of Porosity, Pore Size, Spatial and Topological Distribution of Pores on Micro Hardness of as Plasma Sprayed Ceramic Coatings”, Materials Science and Engineering, Vol. 445–446, 269–274.

Zhang J and Desai V (2005), “Evaluation of Thickness, Porosity and Pore Shape of Plasma Sprayed TBC by Electrochemical Impedance Spectroscopy” Surface & Coatings Technology Vol. 190, 98– 109.

Khuri A I, Cornell J (1996), “Response Surfaces; Design and Analysis”, Marcel Dekker, New York.

ASTM B276-05, (2010), “Standard Test Method for Apparent Porosity in Cemented Carbides”, American Society for Testing and Material.

Williamson R L, Fincke J R and Chang C H (2000), “A Computational Examination of the Sources of Statistical Variance in Particle Parameters During Thermal Plasma Spraying” Plasma. Chem. Plasma Process, Vol. 20, 299-324.

Sarıgu A S and Secgin A A (2004), “Study on the Application of the Acoustic Design Sensitivity Analysis of Vibrating Bodies”, Applied Acoustics, Vol. 65, 1037-1056.

Jayaraman M, Sivasubramanian R, Balasubramanian V and Lakshminarayanan A K (2008), “Prediction of Tensile Strength of Friction Stir Welded A356 Cast Aluminium Alloy using Response Surface Methodology and Artificial Neural Network”, Journal for Manufacturing Science and Production, Vol. 9, 1-2.

Rajakumar S, Muralidharan C and Balasubramanian V (2011)”, Response Surfaces and Sensitivity Analysis for Friction Stir Welded AA6061-T6 Aluminium Alloy Joints”, International Journal of Manufacturing Research, Vol. 6, 215-235.

Downloads

Published

2012-06-01

Issue

Section

Articles

How to Cite

[1]
“SENSITIVITY ANALYSIS OF ATMOSPHERIC PLASMA SPRAYING PROCESS PARAMETERS ON POROSITY OF ALUMINA COATING ON AZ31B MAGNESIUM ALLOY”, JME, vol. 7, no. 2, pp. 099–105, Jun. 2012, Accessed: Dec. 22, 2024. [Online]. Available: https://smenec.org/index.php/1/article/view/379

Similar Articles

11-20 of 58

You may also start an advanced similarity search for this article.

Most read articles by the same author(s)

1 2 3 4 5 > >>